Manufacturing Software

Manufacturing Softwaremanufacturing software

InventiX PlanIT Manufacturing Software

The most advanced production planning tool.

Manufacturing Software control looks to utilize different type of control techniques to achieve optimum performance out of the production system as to achieve overall production planning targets. Therefore, objectives of production control are as follows: Regulate inventory management. Organize the production schedules.

Plan IT is an advanced production planning tool ideal for resource and machine dependent production facilities. With this one-stop application, line managers have a holistic overview of the factory floor including available inventory and labour capacity, delivery timelines. The application integrates seamlessly with the existing ERP thereby ensuring complete visibility for proper planning.

Production planning is defined as a systematic way of determining manufacturing methods for a product to achieve both economy and customers’ satisfaction. It broadly covers identifying, devising and specifying tools, equipment and processes to convert raw material into the finished product

As the managers address bottlenecks in work in progress inventory and production cycle, the performance of production lines increases with careful scheduling of active orders, backlog orders by balancing people and machines for best performance.

Manufacturing Software PlanIT combines the world sales and operations. First of its kind, the highly integrated demand and production planning system helps create a statistical modelling to reduce inaccuracies thus optimising capacity and utilisation. The system allows the user to build a master production schedule that serves as a base plan with complete visibility. With a holistic view of the factory, the order planning and scheduling is effortless with maximum possible workload orders to factory. The multiple modelling options allows higher confidence levels with 15% increase in orders loading at factory level.

Why PlanIT

Manufacturing Software Single planning board interface

Effortless backlog management

Complete capacity overview due to high transparency

Seamless ERP integration

Simple production planning and scheduling application

Organise work-orders based on demand, timeline, and capacity Manufacturing Software Challenge

A mid-market leather gloves manufactures found a surge in the re-work and rejections rate across multiple assembly lines. The production also found that the capacity utilisation was below efficiency.

Results for Manufacturing Software

Increase in service levels by 90%

Expansion of product line

Increase in capacity utilisation

Rejection reduced from 5% to 2%

Rework reduced from 35% to 20%

Manufacturing Software

manufacturing software1

Process planning encompasses the activities and functions to prepare a detailed set of plans and instructions to produce a part. The planning begins with engineering drawings, specifications, parts or material lists and a forecast of demand.

The planning process is the steps a company takes to develop budgets to guide its future activities. The documents developed may include: Strategic plans (long-range, high-level company goals) Tactical plans (shorter-term, specific plans to work toward goals in the strategic plan)

Our Technology

manufacturing software

Plan IT Manufacturing Software seamlessly syncs with the existing ERP to give a complete picture. The production planning and scheduling application is built on a mathematical modelling approach using finite capacity modelling algorithm. This approach increases planning accuracy by 85%. For demand planning, the application uses historical forecast and shipping data and correlates with current projection and demand using statistical tools to arrive at an “adjusted demand”. This allows the demand planner to arrive at a consensus and release the demand for production. Using Theory of Constraints methodology, every order follows a plan and schedule on flow through model.

Manufacturing Software

Manufacturing Software

Upon analysis of the production floor, a full-functioning POMS application was deployed within twelve weeks. The application integrated with the company’s ERP, analysed the bottlenecks within the floor and altered the line managers. With real-time visibility, managers addressed the key issues to improve productivity.

Active Work Orders with WO number, Specification, Quantity, Start and Delivery timeline.

Priority status of WO as High – Medium – Low based on Customer and Delivery conditions.

View the respective cycle times/ SAM of Work Order in the same screen.

View the material availability and approval clearance date for reference.

Complete visibility before taking up the WO for planning.

 

Key benefits of PlaniT using Manufacturing Software

Reduction in delivery lead time

Increasing the OnTime Delivery

Planning for Critical stages

Identifying the bottleneck stages and

required manpower.

Identifying the bottleneck machine requirement

Planning New Orders, WIP and Back log orders.

Manufacturing Software will reduction your Cost

Reduction in WIP – reduces cost

Max Capacity utilization

Storage reduction, helps in better

ITR (Inventory Turnover Ratio)

 

Innovative Manufacturing Software

Dynamic Planning Methods (Forward, Backflush

and Hybrid Models)

System Driven rather than man driven

Accuracy at its best

Longer horizon view

Materials can be planned JIT

Better Planning for risk days

What IF Analysis

Forecast Order Planning

Estimated delivery date for the fore Forecast order

planning

Required additional manpower to execute the

requested date.

OT Requirement.

Manufacturing Software use Additional Cost analysis