InventiX PlanIT Manufacturing Software
The most advanced production planning tool.
Manufacturing Software control looks to utilize different type of control techniques to achieve optimum performance out of the production system as to achieve overall production planning targets. Therefore, objectives of production control are as follows: Regulate inventory management. Organize the production schedules.
Plan IT is an advanced production planning tool ideal for resource and machine dependent production facilities. With this one-stop application, line managers have a holistic overview of the factory floor including available inventory and labour capacity, delivery timelines. The application integrates seamlessly with the existing ERP thereby ensuring complete visibility for proper planning.
Production planning is defined as a systematic way of determining manufacturing methods for a product to achieve both economy and customers’ satisfaction. It broadly covers identifying, devising and specifying tools, equipment and processes to convert raw material into the finished product
As the managers address bottlenecks in work in progress inventory and production cycle, the performance of production lines increases with careful scheduling of active orders, backlog orders by balancing people and machines for best performance.
Manufacturing Software PlanIT combines the world sales and operations. First of its kind, the highly integrated demand and production planning system helps create a statistical modelling to reduce inaccuracies thus optimising capacity and utilisation. The system allows the user to build a master production schedule that serves as a base plan with complete visibility. With a holistic view of the factory, the order planning and scheduling is effortless with maximum possible workload orders to factory. The multiple modelling options allows higher confidence levels with 15% increase in orders loading at factory level.
Manufacturing Software Single planning board interface
Effortless backlog management
Complete capacity overview due to high transparency
Seamless ERP integration
Simple production planning and scheduling application
Organise work-orders based on demand, timeline, and capacity Manufacturing Software Challenge
A mid-market leather gloves manufactures found a surge in the re-work and rejections rate across multiple assembly lines. The production also found that the capacity utilisation was below efficiency.
Results for Manufacturing Software
Increase in service levels by 90%
Expansion of product line
Increase in capacity utilisation
Rejection reduced from 5% to 2%
Rework reduced from 35% to 20%
Process planning encompasses the activities and functions to prepare a detailed set of plans and instructions to produce a part. The planning begins with engineering drawings, specifications, parts or material lists and a forecast of demand.
The planning process is the steps a company takes to develop budgets to guide its future activities. The documents developed may include: Strategic plans (long-range, high-level company goals) Tactical plans (shorter-term, specific plans to work toward goals in the strategic plan)
Plan IT Manufacturing Software seamlessly syncs with the existing ERP to give a complete picture. The production planning and scheduling application is built on a mathematical modelling approach using finite capacity modelling algorithm. This approach increases planning accuracy by 85%. For demand planning, the application uses historical forecast and shipping data and correlates with current projection and demand using statistical tools to arrive at an “adjusted demand”. This allows the demand planner to arrive at a consensus and release the demand for production. Using Theory of Constraints methodology, every order follows a plan and schedule on flow through model.
Upon analysis of the production floor, a full-functioning POMS application was deployed within twelve weeks. The application integrated with the company’s ERP, analysed the bottlenecks within the floor and altered the line managers. With real-time visibility, managers addressed the key issues to improve productivity.
Active Work Orders with WO number, Specification, Quantity, Start and Delivery timeline.
Priority status of WO as High – Medium – Low based on Customer and Delivery conditions.
View the respective cycle times/ SAM of Work Order in the same screen.
View the material availability and approval clearance date for reference.
Complete visibility before taking up the WO for planning.
Key benefits of PlaniT using Manufacturing Software
Reduction in delivery lead time
Increasing the OnTime Delivery
Planning for Critical stages
Identifying the bottleneck stages and
Identifying the bottleneck machine requirement
Planning New Orders, WIP and Back log orders.
Manufacturing Software will reduction your Cost
Reduction in WIP – reduces cost
Max Capacity utilization
Storage reduction, helps in better
ITR (Inventory Turnover Ratio)
Innovative Manufacturing Software
Dynamic Planning Methods (Forward, Backflush
and Hybrid Models)
System Driven rather than man driven
Accuracy at its best
Longer horizon view
Materials can be planned JIT
Better Planning for risk days
What IF Analysis
Forecast Order Planning
Estimated delivery date for the fore Forecast order
Required additional manpower to execute the
Manufacturing Software use Additional Cost analysis